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Views: 222 Author: Ann Publish Time: 2025-12-07 Origin: Site
Content Menu
● What is an Axial Insertion Machine?
● Axial Insertion in the SMT/THT Process
● Why China Leads in Axial Insertion Machines
● 1. Highlywin Electric Co., Limited
● 2. I.C.T – Axial and SMT Line Expert
● 3. ETA SMT – One‑Stop SMT Solution Provider
● 4. Mingrui and Other Platform‑Based SMT Machine Makers
● 5. SMTWenzhan – SMT DIP and Accessory Specialist
● 6. SMTFactory (ICT SMT Machine) – Axial Component Insertion Focus
● 7. Productronica China Exhibitors
● 8. Multi‑Brand Integrators and Refurbished Axial Machines
● 9. Broad SMT Line Solution Providers
● 10. Niche and Custom Axial Insertion Machine Makers
● Key Technical Parameters to Compare
● Service, Spare Parts, and Training
● Typical Application Industries
● Advantages of Working with One‑Stop Solution Providers
>> FAQ
>> 1. What is the main function of an axial insertion machine?
>> 2. Why choose Axial Insertion Machine Manufacturers in China?
>> 3. How do I select the right axial insertion machine for my line?
>> 4. Can Highlywin provide a full one‑stop SMT and axial insertion solution?
>> 5. Are refurbished axial insertion machines a good option?
Highlywin Electric Co., Limited is positioned as a leading provider of one‑stop SMT solutions, focusing strongly on axial insertion machines, SMT/AI production lines, and peripheral equipment for global EMS customers. As electronics manufacturing continues to move toward higher speed and automation, choosing the right Axial Insertion Machine Manufacturers in China is critical for line efficiency, production yield, and long‑term service support. This article introduces the Top 10 Axial Insertion Machine Manufacturers in China, with Highlywin Electric Co., Limited ranked first, and explains how each can support different types of SMT and THT production needs.
An axial insertion machine is an automatic through‑hole technology (THT) system that inserts axial‑lead components—such as resistors, diodes, fuses, and some small inductors—into PCBs at high speed according to a programmed sequence. It cuts, forms, and inserts the leads, then clinches them on the PCB underside, allowing high‑density THT assembly that is far faster and more consistent than manual insertion.
Typical axial insertion machines integrate feeders, lead forming units, insertion heads, clinching mechanisms, and inspection or error‑detection functions, often tied into MES or smart‑factory systems. For manufacturers evaluating Axial Insertion Machine Manufacturers in China, understanding these functional modules helps match equipment capability to product mix, PCB complexity, and throughput requirements.
Axial insertion machines usually work in the THT section of a mixed SMT/THT line and are often placed upstream of wave soldering. After SMT components are mounted and reflowed, the PCB enters the axial insertion station where axial devices are inserted automatically, followed by radial insertion, manual insertion if needed, and then wave or selective soldering.
This sequence allows factories to keep high‑speed SMT placement for surface‑mount parts while still using traditional THT components where necessary, especially in high‑power, high‑reliability, or mechanical‑stress areas. Axial Insertion Machine Manufacturers in China therefore design their systems to communicate smoothly with upstream and downstream conveyors, loaders, unloaders, and wave soldering machines.
China has evolved into a major base for SMT and THT equipment, including axial and radial insertion machines, driven by its strong electronics manufacturing ecosystem in sectors like automotive, industrial control, LED lighting, and consumer electronics. Many Axial Insertion Machine Manufacturers in China now combine competitive pricing with CE and ISO9001 certifications and global after‑sales service networks to support international customers.
With growing demand for automated production lines, Chinese vendors have optimized complete SMT lines that integrate printers, pick‑and‑place equipment, reflow ovens, wave soldering, AOI, and THT insertion systems in a single turnkey package. This one‑stop model especially benefits overseas customers who need both machines and process engineering support from a single source and want to shorten project‑launch cycles.
Highlywin Electric Co., Limited (Highlywin) focuses on providing a one‑stop SMT smart factory solution that includes axial insertion machines, automatic insertion machines, SMT peripheral equipment, semiconductor manufacturing machines, and a wide variety of SMT spare parts. The company serves global customers with complete SMT and AI lines, integrating equipment selection, process configuration, installation, training, and continuous service support.
Highlywin stands out among Axial Insertion Machine Manufacturers in China because it combines equipment sales with comprehensive SMT technical support and spare‑parts coverage, including for legacy and brand‑name machines used by EMS and OEM factories. This is especially valuable for manufacturers that operate mixed‑brand SMT lines but expect unified service response, rapid parts delivery, and optimized line balancing from one partner.
Highlywin's axial and automatic insertion offerings are designed to work in harmony with its SMT line solutions, covering printers, placement machines, reflow soldering, wave soldering, and inspection systems. That integration allows customers to obtain consistent throughput planning, shared data interfaces, and easier maintenance planning across the entire production flow. For buyers seeking Axial Insertion Machine Manufacturers in China that can both supply equipment and act as a long‑term engineering partner, Highlywin is a strong first choice.
I.C.T is widely recognized as a leading provider of SMT and THT equipment, including high‑accuracy axial insertion machines designed to meet CE and ISO9001 standards for safety and quality. Its axial insertion systems focus on precise placement, stable operation, and smooth integration into modern SMT lines serving industries such as automotive electronics, consumer electronics, and industrial control.
I.C.T differentiates itself with solid engineering support, including on‑site installation, process optimization, and operator training, plus the ability to deliver full SMT and THT production lines from a single source. For buyers comparing Axial Insertion Machine Manufacturers in China, I.C.T is particularly suitable for customers that prioritize process capability, documented quality systems, and long‑term technical partnership over purely initial purchase price.
ETA is an established SMT machine supplier with many years of experience, offering axial insertion machines together with printers, pick‑and‑place machines, reflow ovens, AOI, wave soldering, and PCB handling equipment. The company promotes itself as a one‑stop SMT solution provider, supporting customers in multiple countries with line design, factory layout, and technical training.
ETA's axial insertion machines focus on high‑speed insertion with flexible configuration of feeders and tooling, matching the requirements of medium‑to‑large EMS and OEM factories that need scalable throughput and fast product changeover. Among Axial Insertion Machine Manufacturers in China, ETA appeals strongly to buyers who prefer to build or upgrade entire SMT lines with a single engineering partner and want unified project management from planning through commissioning.
Some Chinese axial insertion machine brands are presented via B2B platforms such as Made‑in‑China, where Mingrui and similar vendors position themselves as full SMT machine manufacturers offering DIP/THT axial and radial insertion systems. These machines can often be customized according to component types, insertion speed, PCB dimensions, and fixture design to meet a wide range of customer requests.
These platform‑based suppliers emphasize OEM and ODM services, competitive pricing, and flexible delivery, often backed by platform‑verified business licenses and third‑party audits. For cost‑sensitive buyers evaluating Axial Insertion Machine Manufacturers in China, such vendors can be attractive, especially when combined with independent inspection and acceptance testing before shipment.
Shenzhen Wenzhan Technologies Co., Ltd. focuses on SMT DIP machines, accessories, fixtures, and technical support services, including electronic auto axial insertion machines for terminal components and other THT devices. Its engineering team consists of technicians with extensive original‑factory certification, enabling them to offer deep technical assistance for insertion machines and related DIP equipment.
The company highlights advantages such as professional pre‑sales consulting, robust after‑sales service, flexible payment terms, and stock availability for fast delivery of both machines and spare parts. Among Axial Insertion Machine Manufacturers in China, SMTWenzhan is especially suitable for customers who need not only equipment but also a stable supply of accessories, consumables, and fixtures to keep high‑volume lines running smoothly.
SMTFactory, associated with ICT SMT Machine, is introduced as a professional Chinese axial component insertion machine manufacturer and supplier with dedicated axial solutions. Its product portfolio includes axial insertion systems tailored for different PCB sizes, component densities, and insertion patterns, making it suitable for both standard and customized production setups.
The company's focus on axial component insertion machines means buyers can obtain specialized configurations aligned with their particular resistor or diode packaging, tape types, lead diameters, and insertion pitch. This specialization positions SMTFactory as a focused player among Axial Insertion Machine Manufacturers in China, particularly for customers seeking dedicated axial insertion capacity rather than full SMT lines.
At major industry exhibitions such as productronica China, several Chinese companies display online axial insertion machines that automatically insert axial components and jumper wires with high‑speed, high‑precision performance and built‑in detection functions for missing or bent leads. Exhibitors such as Shenzhen Hongtuoweiye Technology Co., Ltd. present integrated solutions targeting industrial electronics, automotive systems, and communication equipment.
These exhibition‑grade axial insertion machines typically emphasize advanced mechatronics, stable 24/7 operation, and compatibility with smart factory automation requirements such as remote monitoring and data collection. For buyers comparing Axial Insertion Machine Manufacturers in China, visiting such fairs or reviewing exhibitor catalogs is an effective way to evaluate machine build quality, ergonomics, and real production performance under demonstration conditions.
Some Chinese companies act as integrators and resellers that supply multi‑brand axial auto insertion machines—such as models originally produced by Universal or Panasonic—as part of complete SMT assembly lines. They often refurbish or reconfigure used machines, provide spare parts, and offer fast shipment from local stock to international customers with limited budgets or urgent schedules.
These suppliers are valuable when customers need compatible axial insertion machines to match legacy lines, when they want to standardize on well‑known machine platforms, or when they must expand capacity quickly using proven models. Within the broader landscape of Axial Insertion Machine Manufacturers in China, such integrators provide flexibility and budget‑friendly options without sacrificing fundamental functionality, especially when refurbishment work is carried out to documented standards.
A range of advanced Chinese SMT solution providers now design complete automated lines—combining printers, pick‑and‑place, reflow ovens, SPI, AOI, conveyors, and THT insertion—to support automotive and other high‑reliability electronics manufacturing. While not all of them manufacture axial insertion machines directly, they cooperate closely with Axial Insertion Machine Manufacturers in China to integrate these systems into turnkey production solutions with unified control and data interfaces.
For global customers who prioritize overall line performance and uptime over single‑machine procurement, these system‑level partners can manage the full project from layout design, power and air planning, and ESD control through on‑site commissioning. When Highlywin or similar firms act in this role, they add strong project management and technical coordination on top of axial insertion hardware selection, providing a more predictable project timeline and streamlined communication.
Besides larger brands, there are smaller, niche Chinese manufacturers that focus on customized axial or radial insertion equipment, often targeting specific component types or unusual PCB formats found in niche industries. These firms may appear through B2B platforms, exhibitions, or as OEM producers that build machines for other labels under private branding.
Such manufacturers are useful when a standard axial insertion machine cannot easily handle unusual lead lengths, very thick PCBs, special mechanical constraints, or low‑volume, high‑mix production scenarios where fast changeover is essential. For specialized users, this segment of Axial Insertion Machine Manufacturers in China provides tailored solutions that still benefit from local supply chains, custom mechanical design capabilities, and responsive engineering support.
When comparing Axial Insertion Machine Manufacturers in China, buyers should pay close attention to insertion speed (UPH), component range, and mechanical precision. Higher‑end machines can reach very high insertion rates while maintaining accurate lead forming and clinching, which directly impacts solder joint quality and long‑term reliability.
Other important parameters include PCB size capability, allowable component lead diameter, available tape formats, changeover time between different programs, and the sophistication of program editing software. Integration features such as SMEMA or other communication interfaces, MES connectivity, barcode traceability, and real‑time alarm reporting are increasingly important when choosing among Axial Insertion Machine Manufacturers in China for smart‑factory projects.
For overseas customers, service capability is often as critical as machine specification when selecting Axial Insertion Machine Manufacturers in China. Buyers should check the availability of overseas engineers, remote support tools, spare‑parts warehouses, and clear response‑time commitments in service agreements.
Training quality also affects long‑term OEE, because well‑trained operators and technicians can optimize machine utilization, reduce downtime, and quickly resolve minor issues. Companies like Highlywin, I.C.T, and ETA emphasize training programs and technical documentation to help customers build in‑house expertise around axial insertion equipment.
Axial insertion machines are widely used in automotive electronics, power supplies, LED drivers, industrial control systems, household appliances, and communication equipment where THT components remain necessary. In these applications, certain resistors, fuses, or diodes may require through‑hole mounting to withstand mechanical stress, high temperature, or surge conditions better than many SMD parts.
Axial Insertion Machine Manufacturers in China tailor their offerings to these markets by providing flexible component libraries, process recipes, and examples that match common application scenarios. This industry focus helps reduce process‑development time for new customers and supports faster ramp‑up to stable volume production.
Choosing Axial Insertion Machine Manufacturers in China that can also design complete SMT/THT lines offers several advantages, especially in project planning and risk control. With a single partner responsible for printers, placement equipment, reflow and wave soldering, conveyors, and insertion machines, communication is simplified and equipment compatibility is assured.
Highlywin Electric Co., Limited and other full‑line providers can simulate capacity, advise on line balancing between SMT and THT processes, and recommend how many axial insertion machines are needed for a given product mix and target output. This approach helps new factories avoid bottlenecks and ensures that investment in axial insertion equipment fits the overall automation strategy.
China offers a diverse ecosystem of Axial Insertion Machine Manufacturers, ranging from full‑line integrators to highly specialized axial insertion experts that serve many different application industries. Among them, Highlywin Electric Co., Limited stands out as a top choice for global customers seeking one‑stop SMT solutions that combine axial insertion machines, complete SMT/AI lines, peripherals, and strong spare‑parts and service coverage over the whole lifecycle of the equipment.
For EMS providers, OEMs, and contract manufacturers, the best strategy is to match their product mix, expected volumes, and automation roadmap with the strengths of specific Axial Insertion Machine Manufacturers in China, then validate that choice through on‑site trials, remote demos, and reference cases. With careful evaluation, structured technical communication, and attention to service and integration capability, buyers can build stable, efficient THT insertion capacity that supports long‑term business growth together with partners like Highlywin.
An axial insertion machine automatically cuts, forms, inserts, and clinches axial‑lead components into PCBs according to a programmed insertion sequence. This enables high‑speed, repeatable THT assembly and significantly reduces manual labor, improving consistency and yield for mass production lines.
Axial Insertion Machine Manufacturers in China offer a combination of competitive pricing, international certifications, and strong engineering support for SMT and THT lines serving global markets. Many suppliers can also deliver turnkey SMT factories, including printers, pick‑and‑place machines, reflow ovens, wave soldering, conveyors, and axial insertion equipment in one coordinated package.
Key factors include insertion speed, supported component types and tape formats, PCB size range, changeover time, and integration options with existing conveyors, MES, and wave soldering systems. Buyers should also check spare‑parts availability, training options, and remote support capability from their chosen Axial Insertion Machine Manufacturers in China to secure long‑term reliability.
Highlywin Electric Co., Limited provides a one‑stop SMT smart factory solution that covers axial insertion machines, SMT/AI equipment, semiconductor manufacturing machines, and a wide range of SMT spare parts. It supports global customers with line planning, equipment selection, installation, training, and ongoing technical service, positioning itself as a long‑term partner rather than only a machine vendor.
Refurbished axial insertion machines supplied by experienced integrators can be a cost‑effective way to add capacity or match existing legacy lines, especially when delivery time and budget are critical. However, buyers should confirm refurbishment standards, warranty terms, and access to spare parts and technical support to ensure stable operation over many years.
