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HW-S5 Pick-and-place Machine Key Features
Optimal balanced line design achieves high efficiency and high-quality production.
The entire production line can be managed intelligently via the MES system for smart factory operations.
Offline programming software VConnector: Intelligently optimizes placement time for higher efficiency across the entire production line.
Customers can flexibly choose placement line configuration solutions.
Dual-lane conveyor configuration enables independent and alternate placement modes for production lines.
Independent Placement: Two lanes can process different substrates simultaneously without interference, achieving higher placement efficiency.
Alternate Placement: Front and rear placement heads can work on the same substrate simultaneously without motion interference.
Equipped with a new lightweight 10-head high-speed placement head featuring an on-the-fly camera, capable of handling 0201 miniature components up to L12×W12×H6.5mm standard components.
The Z-axis of the placement head utilizes a high-precision linear motor, ensuring component placement accuracy within ±0.035mm while maintaining high-efficiency placement performance.
Equipped with the new 0624R high-precision placement head, featuring high-accuracy servo motor control on the R-axis. Capable of handling imperial 0201 miniature components up to L40×W40×H25mm large/irregular components, enabling high-speed, high-precision placement.
The XY-axis adopts an advanced dual linear motor system, a leading industry-standard configuration. Linear motors offer minimal wear, superior precision, and extended service life. The dual linear motor setup ensures higher production efficiency while maintaining exceptional machine stability.
Our self-developed high-precision feeder ensures accurate feeding of 0201 micro components, supporting tape widths of 8/12/16/24/32/44/56/72/88mm.
The enhanced IC tray cabinet features servo-driven high-precision sliding rails, capable of storing 20 trays and supporting hot-swapping for uninterrupted production.
The newly upgraded vibratory feeder delivers more stable vibration frequency, providing flexible feeding solutions for various tubular components.
Making device operation more convenient, smarter, and more flexible.
The newly designed ATC (Automatic Tool Changer) nozzle exchange system can accommodate up to 40 nozzles of various types. It enables automatic nozzle switching based on production requirements, ensuring optimal flexibility and efficiency.
Laser-Based Warpage Detection: Measures PCB warpage via laser, calculates curvature, and auto-compensates placement height.
Customizable Measurement Points: Users can freely set detection positions as needed.
Scan QR codes to send data, allowing downstream equipment to automatically download programs and adjust conveyor width.
Pre-Pickup Self-Check: Automatically detects and confirms the optimal vacuum level before pickup.
Post-Pickup Verification: Validates successful component pickup via vacuum sensing, preventing mid-movement drops.
Automatically identifies and corrects the pickup position for tape-fed components using machine programming software.
| Model | Category | HW-S5 | |
| Specification | Mounting Head Module | Single Arm | |
| Track Module | Single Track | ||
| No. of Nozzles | High-Speed Mounting Head (10 nozzles) | Multi-Function Mounting Head (6 nozzles) | |
| Equipment Size | Length x Width x Height | 1380*1880*1550mm | |
| Weight | Weight | Approximately 2560KG | |
| Electrical Specification | Air Source | 0.5MPa, 300L/min | |
| Power / Wattage | AC380/420/480V, 5KW | ||
| Target Substrate | PCB Size | Single Track: Minimum 50*50mm, Maximum 510*510mm | |
| PCB Thickness | 0.5-9.0mm | ||
| PCB Fixing Method | Pneumatic Lifting Platform, Upper and Lower Clamping Plate | ||
| Mounting Function | Best Mounting Speed | 84000CPH | 38000CPH |
| Mounting Accuracy (CPK) | ±0.035mm(XYZ), CPK ≥ 1.0 | ±0.03mm(XYZ), CPK ≥ 1.0 | |
| Supported Component Range | Flying Camera: Minimum Imperial 0201, Maximum L12*W12*H6.5mm | — | |
| Fixed Camera: Minimum Imperial 0201, Maximum L40*W40*H13mm | Fixed Camera: Minimum Imperial 0201, Maximum L40*W40*H25mm | ||
| Vision System | MARK Camera Field of View | L20mm * W20mm | |
| MARK Camera Type | Area Array 500W | ||
| Component Camera Type | Flying Camera | — | |
| Fixed Camera | |||
| Feeding System | Feeder | Electric Feeder | |
| No. of Feeders | Single Side 50 Stations (8mm) Double Side 100 Stations (8mm, Optional) | ||
| Roll Material Feeder | Tape: 8/12/16/24/32/44/56mm | Tape: 8/12/16/24/32/44/56/72/88mm | |
| Tube Material Feeder | Single Vibrating Feeder Capacity: | ||
| 4-20mmx3 Tubes, 30-40mmx2 Tubes, 40-50mmx1 Tube | |||
| Tray (Optional) | — | Tray Cabinet Capacity: L323*W136*H7.5mm, 20 Trays | |
| Control Part | X-Axis | High Precision Linear Motor + Grating Scale | |
| Y-Axis | Dual Drive Linear Motor + Grating Scale, Full Closed Loop Control | ||
| Z-Axis | High Precision Linear Motor | ||
| R-Axis | High Precision Servo Motor | ||
| MES System Interface | MES Collection | Supports TCP/IP Communication Protocol | |
| MES Upload | Supports QR Code / Barcode Recognition / Binding Upload to MES | ||
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