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Views: 222 Author: Ann Publish Time: 2025-12-07 Origin: Site
Content Menu
● Understanding Radial Insertion Technology
>> What is a radial insertion machine?
>> Role of radial insertion in SMT/THT lines
● Why China Leads in Radial Insertion Machine Manufacturers
>> Industrial base and cost advantages
>> Engineering talent and continuous innovation
● 1. Highlywin Electric Co., Limited
>> One‑stop SMT and THT solution provider
>> Key features of Highlywin radial insertion machines
>> Highlywin as a global partner
● 3. SMTGlobe (E800A Radial Component Insertion)
● 4. SMT Line / SMT11 Platform Suppliers
● 6–10. Other Noteworthy Chinese Radial Insertion Machine Manufacturers
● How to Choose Among Chinese Radial Insertion Machine Manufacturers
>> Technical performance criteria
>> Service, training and spare parts
>> Total cost of ownership and scalability
● Practical Application Scenarios for Radial Insertion Machines
>> Power supply and industrial control boards
>> Conversion from manual to automatic insertion
● How Highlywin Positions Itself at the Top
● FAQ
>> 1. What is the main benefit of using a radial insertion machine?
>> 2. Why consider Chinese Radial Insertion Machine Manufacturers?
>> 3. How does Highlywin support overseas buyers?
>> 4. What should be checked before purchasing a radial insertion machine?
>> 5. Can radial insertion machines work together with existing SMT lines?
China has become one of the most important bases for Radial Insertion Machine Manufacturers, supplying complete THT and SMT automation solutions to global electronics producers. As radial components remain essential in power, lighting, automotive and industrial control boards, demand for reliable and efficient radial insertion equipment continues to grow. Among the many suppliers in this field, Highlywin Electric Co., Limited stands out as a leading one‑stop SMT solution provider with strong capabilities in both equipment and service.
This article introduces the top Radial Insertion Machine Manufacturers in China, with Highlywin Electric Co., Limited placed in the first position. It explains the working principle of radial insertion machines, analyzes why Chinese suppliers are highly competitive, compares several representative manufacturers, and offers guidance for global OEM, EMS and ODM buyers who are planning to invest in THT automation.
A radial insertion machine is an automatic through‑hole technology (THT) system used to insert radial‑lead components, such as electrolytic capacitors, LEDs, sensors and relays, into pre‑drilled PCB holes. The machine typically handles tape‑ or reel‑fed components, cuts and bends the leads to preset dimensions, then inserts them into the board according to a programmed pattern. Modern radial insertion machines can achieve high insertion rates and maintain excellent positional accuracy, which significantly reduces manual work compared with hand insertion.
These systems generally consist of the following sub‑modules: component feeding mechanism, insertion head, PCB positioning and transfer system, clinch unit, and control software. The feeding unit advances the tape, separates each component and presents it to the insertion head. The insertion head moves along X‑Y axes to align with the target PCB hole pattern and pushes the leads through the board. Beneath the PCB, the clinch unit bends, cuts and secures the leads, preparing the assembly for wave soldering.
Even though surface‑mount technology dominates modern PCB assembly, THT still plays a critical role for components requiring mechanical strength, higher current capacity or improved reliability in harsh environments. Radial capacitors, high‑power LEDs, and certain connectors remain typical examples. Radial insertion machines therefore work side by side with SMT equipment such as pick‑and‑place machines, printers and reflow ovens, forming hybrid SMT/THT lines.
In a typical process, PCBs may first go through SMT placement and reflow, then be transferred to a radial insertion machine that handles all remaining radial through‑hole components. After insertion, boards move to wave soldering or selective soldering equipment. By automating this THT stage, manufacturers shorten cycle time, improve consistency, and free operators from repetitive manual insertion tasks.
China's electronics manufacturing clusters, especially in regions like the Pearl River Delta, Yangtze River Delta and Bohai area, provide a deep industrial base for Radial Insertion Machine Manufacturers. Precision machining, sheet metal fabrication, motion control, and industrial electronics supply chains are all highly mature, which allows equipment manufacturers to source components locally and keep lead times short. Combined with competitive labor and operating costs, this ecosystem enables Chinese companies to produce radial insertion machines with favorable price‑performance ratios.
Furthermore, many Chinese manufacturers not only build their own equipment but also integrate global‑brand SMT machines, AOI systems, reflow ovens and wave soldering equipment. This integration capability allows them to offer complete SMT/THT line solutions, which is particularly attractive to overseas customers who prefer one‑stop procurement rather than dealing with multiple separate vendors.
Another major advantage of Chinese Radial Insertion Machine Manufacturers is the strong pool of engineering talent. Many technical teams consist of engineers with more than a decade of experience in SMT and THT automation, including backgrounds in international brands and large EMS factories. These teams understand practical production pain points, such as component skew, PCB warpage, insertion angle constraints and wave soldering compatibility.
As a result, Chinese suppliers can quickly customize hardware and software to specific customer requirements, for example designing special radial insertion heads for LED lighting boards, or optimizing clinch units for heavy components used in power electronics. Continuous product iteration, driven by real‑world feedback from domestic and overseas customers, helps maintain competitiveness in both technology and reliability.
Highlywin Electric Co., Limited is positioned as a leading Chinese manufacturer and solution provider in the SMT, AI (Automatic Insertion) and peripheral equipment fields, with a strong focus on Radial Insertion Machine Manufacturers offerings. The company not only supplies radial insertion machines but also provides pick‑and‑place systems, semiconductor equipment, loaders, unloaders, conveyors, wave soldering machines and a wide range of SMT and AI spare parts. This broad portfolio allows Highlywin to design and deliver complete SMT/THT production lines according to each customer's product mix and capacity requirements.
As a one‑stop partner, Highlywin can support customers from initial consultation and line planning through to equipment installation, process optimization, operator training and after‑sales service. This is particularly valuable for overseas buyers who may not have internal SMT engineering teams and need strong technical guidance.
Highlywin's radial insertion machines are designed for high stability, long‑term durability and efficient operation. Typical features include programmable insertion positions and angles, support for different lead spans, and an integrated clinch mechanism to bend and cut leads beneath the PCB. Servo motors and precision mechanical structures help maintain positioning accuracy at high speeds, supporting higher output while preserving consistent quality.
The control interface is usually user‑friendly, with clear menus and graphical programming tools to simplify job setup. Process engineers can import PCB insertion data, adjust component mappings, and monitor production status through the machine's HMI. Highlywin's focus on spare‑parts availability and technical support helps keep downtime to a minimum, enhancing the total cost‑of‑ownership advantage.
Highlywin serves domestic China customers as well as overseas markets across Asia, Europe, the Americas and other regions. For global clients, English‑language support, remote troubleshooting and flexible training options are essential. Highlywin can coordinate with local partners or send engineers to support line installation, debugging and optimization. For customers upgrading from manual or semi‑automatic THT processes, the company can provide step‑by‑step guidance on introducing radial insertion automation, including PCB design considerations and process integration with existing SMT lines.
Because Highlywin also sells peripheral devices and SMT spare parts, international customers can consolidate their purchasing, logistics and payments through a single partner. This reduces complexity and creates long‑term stability in both production equipment and consumable supply.
JHIMS is another notable name among Radial Insertion Machine Manufacturers in China, best known for its JH‑BD series radial insertion and feeder systems. These machines are often used to insert radial capacitors and similar components in power supplies, consumer electronics and lighting products. JHIMS emphasizes compatibility and customization, frequently designing equipment that interfaces smoothly with well‑known SMT brands such as Fuji, Yamaha or Panasonic.
The JH‑BD series typically offers flexible configuration options, including multiple feeder slots, adjustable clinch units, and software that can be tailored to specific board and component requirements. For manufacturers that already operate established SMT lines from international brands, JHIMS provides a way to add automated radial insertion without disrupting the existing infrastructure.
SMTGlobe supplies the E800A radial component insertion machine, which has drawn attention for its combination of speed, flexibility and user‑friendly software. This model is designed to insert various radial components from tape into PCBs, with a programmable insertion angle and multiple selectable lead spans. The use of independent servo drives and rigid mechanical structures supports stable performance even under intensive production conditions.
The E800A is guided by a Windows‑based interface that allows operators and engineers to define insertion patterns, manage production recipes and monitor real‑time machine status. SMTGlobe positions itself among Radial Insertion Machine Manufacturers as a provider of high‑efficiency equipment suitable for mid‑ to high‑volume factories, particularly those producing LED boards, consumer electronics and industrial control assemblies.
Several Chinese SMT line platforms, such as suppliers operating the SMT11 brand and similar line‑integration services, also offer axial and radial insertion machines as part of complete production lines. Rather than focusing only on a single type of equipment, these companies act as integrators that select and configure insertion machines, loaders, conveyors, wave soldering systems and associated automation according to customer needs.
This approach is attractive for factories that want a turnkey SMT/THT line rather than piece‑by‑piece procurement. The radial insertion machines from these platforms may be sourced from their own manufacturing divisions or from strategic partners, but they are integrated, tested and delivered as part of a cohesive line. Such integrators play a strategic role in the ecosystem of Radial Insertion Machine Manufacturers by making advanced automation more accessible to medium‑size and smaller factories.
Wenzhan Technologies, based in Shenzhen, is known for its broad SMT and THT equipment portfolio, which includes axial and radial insertion systems, as well as related accessories and consumables. While Wenzhan emphasizes equipment quality, its real differentiator lies in engineering‑driven services. Many of its engineers have extensive experience with original‑brand SMT and THT equipment, enabling them to provide professional process consulting and production optimization.
For customers who prioritize local technical presence and long‑term service partnerships, Wenzhan offers value that goes beyond the equipment alone. It can assist with equipment selection, line layout, process troubleshooting and continuous improvement, functioning as both a supplier and a trusted advisor.
Beyond the well‑known names above, China hosts many other Radial Insertion Machine Manufacturers and integrators that contribute to a diverse and competitive market. Some focus on particular application niches, such as LED lighting, automotive electronics, power conversion, or household appliances. Others specialize in compact machines tailored for factories with space constraints or for pilot production environments.
This long tail of manufacturers enables buyers to find solutions that closely match their specific priorities. For instance, a customer needing ultra‑high‑speed radial insertion for mass‑market consumer goods might partner with a vendor that emphasizes raw throughput, while a specialty power‑electronics producer might select a supplier whose machines support heavy components and wide lead spans with especially robust clinching.
When comparing Radial Insertion Machine Manufacturers, buyers should first clarify their technical requirements. Important factors include:
- Insertion speed and true throughput: Theoretical component‑per‑hour ratings must be balanced against real‑world throughput when accounting for board changeover, feeder refilling and maintenance.
- Supported components and lead spans: The machine must handle the full range of radial components, including current and planned products. This involves verifying lead diameter, lead span, body dimensions and tape formats.
- Insertion accuracy and PCB handling: Good positioning accuracy, stable clamping of PCBs and appropriate insertion force help prevent pad damage, skew or mis‑insertion, particularly on densely populated boards.
- Clinch and cutting configuration: Different products may require different clinch angles, lead lengths and bending styles, so flexibility here can reduce the need for manual rework.
- Software usability: An intuitive HMI, clear alarms and straightforward programming tools make it easier to maintain productivity and reduce training time.
Beyond pure hardware capability, service support and spare‑parts logistics are critical components of the decision process. For overseas buyers, Radial Insertion Machine Manufacturers must provide:
- Prompt remote support for troubleshooting and software issues.
- Clear documentation and English‑language user manuals.
- Training options for operators, maintenance technicians and process engineers.
- Long‑term availability of critical spare parts, including insertion heads, nozzles, sensors and motors.
Highlywin Electric Co., Limited, in particular, builds its competitive strength around these service elements. By stocking key spare parts and maintaining a strong engineering team, the company reduces the risk of prolonged downtime and helps customers maintain consistent output.
While the initial purchase price is important, total cost of ownership (TCO) should guide the final decision. TCO includes maintenance, consumables, downtime, energy consumption, programming time and the ease of future expansion. Some Radial Insertion Machine Manufacturers may offer lower upfront pricing but higher maintenance complexity, while others may command a premium but offer better uptime and scalability.
Factories that anticipate future capacity expansion should confirm whether additional radial insertion machines can be easily integrated, and whether conveyors, loaders and wave soldering systems can be scaled accordingly. Suppliers like Highlywin and other line integrators can design modular production lines that allow more insertion capacity to be added as volumes grow.
LED lighting is one of the most common application areas for radial insertion equipment. Many lighting power supplies and driver boards use radial electrolytic capacitors and other through‑hole components that must withstand higher voltages and temperatures. Radial insertion machines can efficiently populate these components on large panelized boards, which then go through wave soldering.
Chinese Radial Insertion Machine Manufacturers have accumulated rich experience in this sector, offering machine options specifically optimized for LED PCBs. These may include wider PCB handling capability, dedicated feeders for particular capacitor types, and customized clinch configurations suited to thick copper boards.
Power supply units and industrial control boards also rely heavily on radial components for energy storage, filtering and signal isolation. In these applications, component reliability and solder‑joint quality are critical. Automated radial insertion helps ensure consistent insertion depth and lead formation, contributing to robust solder joints after wave soldering.
Manufacturers in these sectors often demand detailed process control and traceability features, such as lot‑level tracking of component usage or logging of machine status during each production run. Chinese Radial Insertion Machine Manufacturers increasingly integrate such features into their controllers and line management software to meet industrial and automotive quality standards.
Many small and mid‑size factories still rely on manual insertion for radial components, which limits capacity and introduces variability. Migrating to automated radial insertion brings clear benefits in terms of productivity, quality and labor savings. However, the transition must be managed carefully, including PCB design checks, component packaging adjustments and process validation.
Highlywin and other experienced manufacturers can support this migration by reviewing existing products, recommending suitable radial insertion machines, and advising on PCB panelization and fixture design. Step‑by‑step deployment, starting with the highest‑volume products, allows factories to learn and refine their processes without excessive risk.
Highlywin Electric Co., Limited distinguishes itself among Radial Insertion Machine Manufacturers with three main pillars: comprehensive product coverage, integrated solutions and strong service orientation. Instead of focusing solely on one type of insertion machine, Highlywin links radial insertion with SMT placement, reflow, wave soldering and peripheral equipment. This holistic approach ensures that each customer's line is balanced, with matched capacities and compatible interfaces across all stages.
The company's engineering team can assist with technical solution design, equipment selection, process parameter setting and on‑site debugging. For global clients, Highlywin's experience with cross‑border logistics, remote support and communication in English adds further assurance. By combining radial insertion expertise with a complete SMT/THT ecosystem, Highlywin offers a compelling option for overseas OEM and EMS factories seeking a long‑term, scalable automation partner.
China's extensive ecosystem of Radial Insertion Machine Manufacturers gives global electronics producers a wide range of choices, from high‑speed standalone machines to fully integrated SMT/THT lines. Radial insertion remains an essential technology for products that demand robust through‑hole connections, and Chinese suppliers have developed mature, cost‑effective equipment for these applications.
Within this landscape, Highlywin Electric Co., Limited stands out as a top‑tier manufacturer and solution provider, combining advanced radial insertion machines with pick‑and‑place systems, peripheral equipment, spare parts and professional engineering services. By working with Highlywin, overseas customers can not only acquire reliable radial insertion equipment but also build complete, future‑proof SMT/THT production lines. When selecting among Chinese Radial Insertion Machine Manufacturers, buyers are advised to evaluate technical performance, service capability, total cost of ownership and scalability, choosing a partner that can genuinely support their long‑term manufacturing strategy.
The main benefit of using a radial insertion machine is the automation of through‑hole radial component insertion, which dramatically increases productivity and consistency compared with manual insertion. It reduces labor intensity, lowers defect rates, and enables higher volumes without compromising quality.
Chinese Radial Insertion Machine Manufacturers offer competitive pricing, mature technology and strong integration capabilities with SMT and THT lines. Their proximity to large electronics manufacturing clusters and access to skilled engineering talent allow them to deliver cost‑effective, customizable solutions for global customers.
Highlywin supports overseas buyers through one‑stop SMT and THT solutions, including radial insertion machines, pick‑and‑place systems, peripheral equipment and spare parts. The company provides technical consultation, line design, training and after‑sales service, helping international customers implement and maintain efficient automation lines.
Before purchasing, buyers should check insertion speed, supported component sizes and lead spans, insertion accuracy, PCB handling capability, clinch configuration and software usability. It is also crucial to confirm service terms, spare‑parts availability and the supplier's experience with similar application scenarios.
Yes, radial insertion machines are typically designed to integrate with existing SMT lines via standard loaders, conveyors and wave soldering or selective soldering equipment. With proper layout planning and capacity matching, factories can add radial insertion sections as part of a continuous SMT/THT production flow.
